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AGRI-WASTE TO ENERGY · TORREFACTION· Lumen Biofuels × Arvind Limited

Lumen Biofuels with Arvind Limited

India's largest industrial-scale torrefaction plant, converting cotton stalk into a clean, drop-in substitute for coal, with an anchor project in textile manufacturing in Gujarat with Arvind Ltd.

Arvind LimitedNovember 17, 2025In development

Lumen Biofuels

A landmark partnership with Arvind Limited to build a large-scale cotton-stalk torrefaction plant in Gujarat, converting agricultural waste into a clean, drop-in substitute for coal in textile manufacturing.

Gujarat, India · Waste-to-Energy · Industrial Decarbonization
40,000+ tonnes / year
Annual capacity
Up to 100% in boilers
Coal replacement
+20% via torrefaction
Calorific uplift
Cotton stalk, in India
First of its kind

Arvind Limited, one of India's leading textile-to-retail conglomerates, and Peak Sustainability Ventures have partnered to build a cotton-stalk torrefaction plant in Gujarat with a capacity of 40,000+ tonnes per year. The plant converts cotton stalk into torrefied biomass — a cleaner, drop-in substitute for coal in Arvind's manufacturing boilers — accelerating Arvind's goal to become a 100% coal-free company by 2030.

India produces over 500 million tonnes of agricultural waste each year. In cotton, only ~15% of the plant is used for textiles; the remaining woody biomass — the cotton stalk — is commonly burnt or left in the field. Torrefaction enhances the energy density, stability and handling of this biomass, increasing its calorific value by up to 20% so it can be used in existing industrial boilers with up to 100% coal replacement and no significant retrofit.

Peak has been instrumental in putting the project together — developing the reactor design, identifying a leading European torrefaction and biochar technology partner, and funding the project capex and operations. Arvind serves as the long-term offtake party and feedstock provider, drawing on its network of over 90,000 cotton farmers.

The project has received a grant from the Apparel Impact Institute's (Aii) Climate Solutions Portfolio Grant program. The broader intent is to build a robust, financially-viable waste-to-energy platform that is catalytic in addressing India's fossil-fuel usage and serves as a scalable blueprint for industry.